Key Benefits for Clients

• Much more cost-effective design and supply solutions, reduce project cost (CAPEX)
• Higher production efficiency, safety and reliability performance achieving the lowest cost per tonne
• Optional turnkey delivery and modularization fabrication, pre-assembly solution, minimizes on-site erection, installation and construction work, plug-and-play is available, reduces project risks
• Engineered for multiple applications
• Optional fully automatic and unmanned operation system, minimized manual operation and maintenance costs

TechSolutions Combined Stacker Reclaimer Offer

Overview

TechSolutions are capable of design, modular fabrication, pre-assembly, install & commission various types of combined stacker reclaimers with better cost performance according to clients’ actual requirements, whether bucket wheel stacker reclaimer or circular stockyard stacker reclaimer.

The maximum capacity of customized combined stacker reclaimer can be from 300 t/h to 20,500 t/h, and boom length / span can range from 10 to 65 meters. The customized stackers reclaimers can be used for the stacking, reclaiming, blending & mixing and other operations of coal, coke, ore, ore sand, petroleum coke, cement, fodder, fertilizer, woodchips, sulfur, grain and salt, and other different bulk materials.

Types / Product Range

Combined stacker reclaimers come in various types, each designed to meet specific industry requirements and material handling needs. The choice of type depends on factors such as the type of material being handled, the layout of the stockyard, and the desired operational efficiency. Here are some common types of combined stacker reclaimers:

• Bucket Wheel Stacker Reclaimer
  Bucket wheel stacker reclaimer use a rotating bucket wheel to reclaim materials, they are commonly used in applications where materials are abrasive or cohesive, as the bucket wheel can effectively handle such materials. Bucket wheel stacker reclaimer can be divided into:
  – Pylon type boom bucket wheel stacker reclaimer
  – Rocker type boom bucket wheel stacker reclaimer
• Circular Stockyard Stacker Reclaimer
  Circular stockyard stacker reclaimers have a circular rail track that allows them to rotate around the stockpile area. They are particularly useful when a continuous, circular stockpile is required, such as in power plants and industrial facilities.
• Portal Type Bucket Wheel Stacker Reclaimer

These machines are known for their high stacking and reclaiming capacities, making them suitable for high-volume material handling.

Main Features

▪ Suitable for handling almost all types of bulk material including but not limited to coal, ore, ore sand, limestone, industrial salt, fertilizer and sulfur, etc.
▪ Allow stack and reclaim operation alternatively or simultaneously.
Stacker reclaimer in longitudinal stockyard can stack and reclaim alternatively, circular stockyard stacker reclaimer can be engineered for stacking and reclaiming alternatively or simultaneously.
▪ Higher flexibility for stockyard management operations, higher utilization rate
▪ Fully automatic PLC controlled, unattended operation, greatly reduce operation and maintenance costs, improve efficiency and reliability.
▪ Special designed chute and hopper system ensure optimal material flow
▪ Optional smart condition monitoring and assessment system monitoring & assessing structure stress & vibration and equipment operation data

Main Components of Combined Stacker Reclaimer

A combined stacker reclaimer consists of several essential components that work together to perform stacking and reclaiming functions. Here are the key components typically found in a combined bucket wheel stacker reclaimer: Long travelling mechanism, Portal, Slewing mechanism, Slewing deck, Upper structure (pylon or rocker), Boom and boom conveyor, Bucket wheel, Luffing mechanism, Counterweight, Hopper and chute, Tripper car and tripper car conveyor, Accessory structure (platform, ladder, stairway, handrail), E-house and cabin, electrical & control system, etc.

Technical Data

​Note: Above data can be adapted and may vary according to client’s requirement.

TechSolutions Performance of Combined Stacker Reclaimer

TechSolutions and its partner have successively provided nearly 360 sets of all types of stackers reclaimers including stackers, reclaimers, combined stacker reclaimer (excluding circular stockyard stacker reclaimer, more than 600 sets if including circular stockyard stacker reclaimer) for more than 260 clients in power, steel, petrochemical, coal, metallurgical and other industries.

How Can We Help You?

For inquiries, collaborations, or more information about TechSolutions and our combined stacker reclaimer, please feel free to reach out to us. Our dedicated team is available to assist you.

Tel: +86 21 6890 6101
E-mail: service@techsolutions.com.cn

Alternatively, you can contact our sales team using contact form.

FAQs

1. What is A Stacker Reclaimer?

A combined stacker reclaimer is a specialized bulk material handling machine used in various industries, particularly in settings where bulk materials like coal, ore, bauxite, limestone and other raw bulk materials need to be efficiently managed. This equipment combines the functions of a stacker and a reclaimer into a single machine, making it a versatile and space-saving solution for material handling in large stockyards or storage areas.

2. How does Combined Stacker Reclaimer Work?

Stacker reclaimers are used to quickly and efficiently stack bulk materials transported by belt conveyor system to the stockyard or reclaim bulk materials in the stockyard then put the bulk material onto belt conveyor system. Here’s how a combined stacker reclaimer typically works:

• Stacking process: When stacking, combine stacker moves along a predefined path over the stockyard, bulk materials transported by belt conveyor are distributed in even layers, creating a neatly organized stockpile. This process continues until the desired height or volume of material is achieved.
• Reclaiming process: When the stored bulk materials are need from the stockpile, the reclaimer function of the machine is engaged. The machine’s boom with a reclaiming conveyor system is used to reclaim the bulk material from the stockpile. It can move both horizontally and vertically to reach the desired depth within the stockpile. The reclaimed bulk material is then transferred onto a conveyor for further processing or transportation.
• Bypass process: Sometimes, bulk materials can be completely or partially passed through tripper car or the bypass chute and hopper.

3. What are the Applications of Combined Stacker Reclaimer?

Combined stacker reclaimers are widely used in ports and terminals, mining & metal, coal-fired power plant, chemicals, etc. Combined stacker reclaimer s are an efficient large equipment for continuously stacking or reclaiming of bulk materials with particle size less than 300mm in storage yards of thermal power plants, ports and terminals, steel plants, coking plants, mines, alumina refinery plants and other industries, can stack or reclaim bulk material such as coal, ore, bauxite and other bulk materials continuously.

up to 20,500 t/h

up to 18,500 t/h

20 – 65 m

600 – 2800 mm

6 – 65 m

Note: Above data can be adapted and may vary according to client’s requirement.