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Belt Conveyor Roller

The roller is an important component of belt conveyor, which can effectively support the conveyor belt and bulk materials carried on the belt during the material conveying process, and ensure the normal operation of belt conveyor.

TechSolutions is capable of design, fabrication, install & commission various different types of rollers according to client’s technical requirements. TechSolutions rollers adopt unique structure, reasonable coordination and precise assembly, which can guarantee the maximum load-bearing capacity and the longest service life. Under the same workload and working environment, all performance data of our rollers are ahead of similar products.

Roller is usually assembled with roller shell, shaft, bearing, bearing housing, labyrinth seal and snap ring, etc.
▪ The technical requirements of roller shell and shaft of TechSolutions roller can meet ISO, JIS, GB and other standards, and technical data such as radial runout, ovality, straightness and appearance are higher than the requirements of relevant industry standards. The bearing housing is made of cold-rolled sheet, and the precise welding between bearing housing and roll shell is automatically completed by welding robot to ensure the overall structure strength and rigidity of the roller body.
▪ TechSolutions rollers are using a fixed tolerance (C3) press-fitting deep groove ball bearing between bearing housing and shaft, and two-way sealing structure, which can greatly improve the waterproof and dustproof.
▪ By using non-contact labyrinth seal structure, a complex, curved and narrow labyrinth channel is formed between the inner and outer seals of TechSolutions rollers, and high-quality grease is injected into the labyrinth channel. Accurate structural design and precision manufactured seals ensure waterproof, dustproof and high durability, and can rotate flexibly.

Roller can be classified into several types as per its functions as follows:

  • Carrying rollers
  • Impact rollers
  • Return rollers
  • Comb cleaning rollers
  • Screw rollers
  • Cone rollers

Key Features:

  • Long service life
  • Small radial runout
  • Low rotation resistance

TechSolutions rollers for belt conveyor can be customized by clients, the roller diameter can be from 76.3 mm, 89 mm, 108 mm, 133 mm to 159 mm, 193.7 mm, 219 mm, the idler and roller can be applied for the belt conveyors with belt width ranging from 500mm to 2400mm.

Technical Data

ROLLER DIAMETER

76.3 mm, 89 mm, 108 mm, 133 mm to 159 mm, 193.7 mm, 219 mm

BELT WIDTH

600 – 2400 mm

CONVEYING CAPACITY

up to 20,500 t/h (or 17100m³/h)

APPLICABLE STANDARD

CEMA, AS, GB, JIS, ISO, etc.

Note: Above data can be adapted and may vary according to client’s requirement.