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Circular Stockyard System – Environmentally Friendly, High-efficiency, Lower CAPEX & OPEX
What is Circular Stockyard Sytem?
Circular stockyard system is a cost-effective, environment-friendly and efficient circular storage system, which is used to buffer, storage or blend bulk materials such as coal, coke, ore, ore sand, bauxite, petroleum coke, cement, fodder, fertilizer, woodchips, etc.
Circular stockyard system is an excellent stockyard storage solution for coal-fired power plants, ports, mining, metal and other industries. Different from the conventional longitudinal stockyard, the stockpile in the circular stockyard system is circular shape, which solves the problem of handling high capacity bulk materials in a limited space.
How Circular Stockyard Sytem Works?
Circular stockyard receive bulk material through an externally connected trestle belt conveyor, bulk materials can be stockpiled into the circular stockyard by stacker, reclaimer moves bulk materials in circular stockyard to a bottom hopper located underneath the center column of circular stockyard stacker reclaimer, then feed materials to a belt conveyor through vibrate feeder, then transport materials to the designated place by a tunnel conveyor.
Stacking process: bulk materials conveyed from outside trestle belt conveyor to stacker through a central discharge chute, transfer bulk materials to the boom conveyor on stacker, then stockpiled the bulk materials to the circular stockyard by using the cone shell method.
Reclaiming process: bulk materials stacked in circular stockyard reclaimed from the inner slope to a bottom hopper located underneath the center column of circular stockyard stacker reclaimer by reclaiming mechanism (scraper blades, bucket wheel, etc.), then transferred to an underground belt conveyor by vibrating feeder, and then further transported to the designated place.
Bulk materials are transported to the trestle belt conveyor in the circular stockyard via the transfer station, the trestle belt conveyor passes through the dome roof and is supported at the top of the central column of the circular stockyard stacker reclaimer. The transported materials are stacked into a circular cone shaped stockpile by the circular stockyard stacker, and the circular stockyard scraper reclaimer scrapes bulk materials into the cone hopper and chute sytem under the central column along the slope of the stockpile, then outputs the bulk materials through the vibrating feeder and the underground belt conveyor.
TechSolutions Offer Customized Circular Stockyard Sytem Solutions
Overview
TechSolutions developed circular stockyard system solved handle high capacity bulk material loads in a limited amount of space.
TechSolutions can provide customized circular stockyard system with better cost performance according to clients’ actual requirements. The diameter of customized circular stockyard system can be up to 150m, and the storage capacity of customized circular stockyard system can be up to 300,000m3 or more. Our offered circular stockyard system can be used for buffer storaging or blending various bulk materials such as coal, coke, ore, ore sand, petroleum coke, cement, fodder, fertilizer, woodchips, sulfur, grain and salt, etc.
Type
According to different functions of circular stockyard system, circular stockyard system can be divided into two categories, namely circular stockyard system for buffer storage and circular stockyard system for blending and homogenisation.
Main Features
▪ Fully enclosed transportation and storage system, environmentally friendly, no pollution to the surrounding environment, the system operation is not affected by climate and environment.
▪ Material storage capacity is large, occupied area is small, utilization rate of site is high, the investment cost is reduced.
▪ Simple and reasonable System layout, optimized civil structure, make investment greatly reduced.
▪ Fully automatic control, unattended operation.
Main Components of Circular Stockyard System
Circular stockyard system mainly consists of circular stockyard stacker reclaimer, civil structure, belt conveyor system, transfer tower, trestle, vibrating feeder, ventilation system, dust suppression system, water washing and other related auxiliary facilities.
Technical Data
Item | Value |
---|---|
Diameter of Circular Stockyard | Φ70 ~ Φ150m |
Storage Capacity | 30000 ~ 300000 m3 45000 ~ 288000 tons ( for Coal) |
Stacking Capacity | up to 8,500 t/h |
Reclaiming Capacity | up to 5,500 t/h |
Slewing Angle | 360°or non-360° |
Bulk Material Density | 0.3 – 3.5 t/m3 |
Bulk Material Size | 0 – 300 mm |
Note: Above data can be adapted and may vary according to client’s requirement.
Client Benefits
- Fully enclosed, better environmentally friendly performance, improve environment performance of the place of use (power plant, port, etc).
- Small space, save construction land and reduce investment.
- Fully automatic operation, minimized manual operation and maintenance costs, improve production efficiency and safety and reliability.
- Free from bad weather.
Application
Circular stockyard system is suitable for various bulk materials handling in industries such as power, coal, port and terminal, mining and metal, cement and building materials, petrochemical, etc.
Our Performance
TechSolutions and its partner have successively provided more than 230 sets of circular stockyard system for more than 130 clients in power, steel, petrochemical, coal, metallurgical and other industries, ranking first in China market share.
Some of these circular stockyards are single circular stockyards and some are circular stockyards satellites group (the most circular stockyards group consists of 12 circular stockyards). The largest diameter of these circular stockyards in operation is 142 meters in diameter, with a maximum stacking capacity of 7,500 t/h, a maximum reclaiming capacity of 4,500 t/h and a maximum storage capacity of 285,000 tons for coal.
Key Technical Data Required for Circular Stockyard System Ordering / Quotation
Required Information for Circular Stockyard System Quotation – TechSolutions (PDF)
Please send filled “Required Information for Circular Stockyard System Quotation” form to us by E-mail: service@techsolutions.com.cn
How can we help you?
If you would like to know more about the use of circular stockyards in your industry, how they work, or which solution is best for your business, why not get in touch with our dedicated and knowledgeable team at TechSolutions? With nearly 30 years of experience and some of the best engineers in the industry, you can trust us to provide you and your business with the best solutions, no matter what they may be. So, what are you waiting for?
If you need support, just chat with our customer care centre:
Tel: +86 21 6890 6101
E-mail: service@techsolutions.com.cn
Alternatively, you can contact our sales team using contact form.
Interested in the quality services provided by TechSolutions? Check out our brochure and detail performance list Circular stockyard system for more information.
Technical Data
STOCKYARD DIAMETER
up to 150 meters
STORAGE CAPACITY
up to 300,000 m³
STACKING CAPACITY
up to 8,500 t/h
RECLAIMING CAPACITY
up to 5,500 t/h
Note: Above data can be adapted and may vary according to client’s requirement.