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Stackers Reclaimers (Stacker, Reclaimer, Combined Stacker Reclaimer) – Efficient Bulk Material Handling Equipment for Stockyard

Key Benefits

  • Much more cost-effective design and supply solutions, reduce project cost (CAPEX)

  • Higher production efficiency, safety and reliability performance achieving the lowest cost per tonne

  • Optional turnkey delivery and modularization fabrication, pre-assembly solution, minimizes on-site erection, installation and construction work, plug-and-play is available, reduces project risks

  • Engineered for multiple applications

  • Optional fully automatic and unmanned operation system, minimized manual operation and maintenance costs

TechSolutions Customized Stackers Reclaimers

Overview

Based on client’s actual requirements, TechSolutions can design, modular fabrication, pre-assembly, install & commission various types of stackers and reclaimers with better cost performance, whether the stackers and reclaimers are stationary or traveling, rail-mounted or rubber-tyred, bucket wheel type or scraper type or circular stockyard stacker reclaimer, fixed boom, luffable boom or slewable & luffable boom reclaimers.

The maximum capacity of customized stackers and reclaimers can be from 300 t/h to 20,500 t/h, and boom length / span can range from 10 to 65 meters. Our stackers and reclaimers can be used for the stacking, reclaiming, blending & mixing and other operations of coal, coke, ore, ore sand, petroleum coke, cement, fodder, fertilizer, woodchips, sulfur, grain and salt, and other different bulk materials.

Similar to all TechSolutions designed bulk material handling equipment, the operation modes of stacker reclaimers can be local control & operation, manual operation, manual remote control, semi-automatic unmanned operation and full-automatic smart unmanned operation.

The detail capacity and other technical data of stacker reclaimers can be customized by clients, the capacities of TechSolutions stacker reclaimers can be from 300 t/h to 20,500 t/h and boom length can range from 20 to 65 meters.

Types of Stackers Reclaimers

Stacker
▪ Cantilever / Boom Stacker with Luffable and Slewable Boom
▪ Pylon-type Stacker with Luffable and Slewable Boom
▪ Twin Boom Stacker with Luffable Boom
▪ Side-type Pylon Stacker with Luffable Boom
▪ Movable Rubber-tyred Stacker with Telescopic Boom
Reclaimer
▪ Boom bucket-wheel Reclaimer
▪ Bridge Bucket Wheel Reclaimer
▪ Drum Reclaimer
▪ Bridge Scraper Reclaimer
▪ Portal Scraper Reclaimer
▪ Portal Bucket Wheel Reclaimer
▪ Semi-portal Scraper Reclaimer
▪ Side-type Scraper Reclaimer
Combined Stacker Reclaimer
▪ Boom bucket-wheel stacker reclaimer
▪ Portal bucket wheel stacker reclaimer
Circular Stockyard Stacker Reclaimer
Circular stockyard stacker reclaimer used in circular stockyard system can be divided into the following types according to different structures of reclaimer & stacker and functions, namely:
▪ Stationary boom stacker and boom scraper reclaimer
▪ Stationary boom stacker and semi-portal scraper reclaimer
▪ Luffable boom stacker and boom scraper reclaimer
▪ Luffable boom stacker and semi-portal scraper reclaimer
▪ Boom Stacker and Lateral Reclaimer with bucket wheel or scraper

Main Features

  • Suitable for handling almost all types of bulk material including but not limited to coal, ore, ore sand, limestone, industrial salt, fertilizer and sulfur, etc.

  • Allow stack and reclaim operation alternatively or simultaneously
    Stacker reclaimer in longitudinal stockyard can stack and reclaim alternatively, circular stockyard stacker reclaimer can be engineered for stacking and reclaiming alternatively or simultaneously.

  • Higher flexibility for stockyard management operations, higher utilization rate

  • Fully automatic PLC controlled, unattended operation, greatly reduce operation and maintenance costs, improve efficiency and reliability

  • Special designed chute and hopper system ensure optimal material flow

  • Optional smart condition monitoring and assessment system monitoring & assessing structure stress & vibration and equipment operation data

Main Components of Stackers Reclaimers

Generally, Stackers and reclaimers is composed of long travelling mechnism, portal, slewing deck, slewing mechanism, pylon or rocker structure, boom and boom conveyor, reclaiming mechanism (bucket wheel, scraper, drum with bucket), harrow, luffing mechanism, counterweight, hopper and chute, tripper car and tripper car conveyor, accessory structure, E-house and cabin, electrical & control system, etc.
Detail components of different stackers and reclaimers may vary according to equipment functions.

Technical Data

Technical Specification Value
Stacking capacity up to 20,500 t/h
Reclaiming capacity up to 18,500 t/h
Boom length / Span 30 – 65 m
Belt width 600 – 2400 mm
Rail gauge 6 – 20 m

​Note: Above data can be adapted and may vary according to client’s requirement.

Technical Standard

Considering client’s actual requirements, we design, modular fabricate various stackers reclaimers in accordance with standards such as ISO, Australian standards (AS/NZS), Chinese standards (GB), DIN, FEM, etc.

Our Performance

TechSolutions and its partner have successively provided more than 360 sets of various types of stackers reclaimers including stackers, reclaimers, combined stacker reclaimer for more than 260 clients in power, ports, mining & metal, coal, petrochemical and other industries (excluding circular stockyard stacker reclaimer, more than 600 sets if including circular stockyard stacker reclaimer).

Key Technical Data Required for Stackers and Reclaimers Ordering / Quotation

Required Information for Stackers Reclaimers Quotation – TechSolutions (PDF)

Please send filled “Required Information for Stackers and Reclaimers Quotation” form to us by E-mail: service@techsolutions.com.cn

How can we help you?

If you would like to know more about the use of stackers reclaimers in your industry, how they work, or which solution is best for your business, why not get in touch with our dedicated and knowledgeable team at TechSolutions? With nearly 20 years of experience and some of the best engineers in the industry, you can trust us to provide you and your business with the best solutions, no matter what they may be. So, what are you waiting for? If you need support, just chat with our customer care centre:

Tel: +86 21 6890 6101
E-mail: service@techsolutions.com.cn

Alternatively, you can contact our sales team using contact form. Interested in the quality services provided by TechSolutions? Check out our brochure and detail performance list stackers reclaimers for more information.

FAQs

1. What is Stackers Reclaimers?
Stackers Reclaimers are a kind of high-efficiency continuous bulk material handling (loading and unloading) large machine, which is widely used for stacking and reclaiming bulk materials such as coal, iron ore, bauxite, fertilizer and other bulk materials in bulk terminals, coal-fired power plants, raw material yards of steel mills and other occasions. According to different usage scenarios, it can be divided into longitudinal stockyard stackers and reclaimers and circular stockyard stacker reclaimer.

2. How do Stackers Reclaimers Work?
Stacker reclaimers are used to quickly and efficiently stack bulk materials transported by belt conveyor system to the stockyard or reclaim bulk materials in the stockyard then put the bulk material onto belt conveyor system.

  • Stacking process: Bulk Materials transported by belt conveyor system are stacked to the stockyard through tripper car, chute and hopper, boom belt conveyor.
  • Reclaiming process: Bulk Materials are reclaimed in the stockyard then put onto boom belt conveyor system through chute and hopper.
  • Passing by or bypass process: Bulk materials can be completely or partially passed through tripper car or the bypass chute and hopper.

Stackers reclaimers is an efficient machine for continuously stacking or reclaiming of bulk materials with particle size less than 300mm in storage yards of thermal power plants, ports and terminals, steel plants, coking plants, mines, alumina refinery plants and other industries.

3. What are the Applications of Stackers Reclaimers?
Stackers reclaimers are widely used in ports and terminals, mining & metal, coal-fired power plant, chemicals, etc. Stackers reclaimers are an efficient large equipment for continuously stacking or reclaiming of bulk materials with particle size less than 300mm in storage yards of thermal power plants, ports and terminals, steel plants, coking plants, mines, alumina refinery plants and other industries, can stack or reclaim bulk material such as coal, ore, bauxite and other bulk materials continuously.

Technical Data

STACKING CAPACITY

up to 21,500 t/h

RECLAIMING CAPACITY

up to 18,500 t/h

BOOM LENGTH

20 – 65 m

BELT WIDTH

600 – 2800 mm

RAIL GAUGE / SPAN

6 – 65 m

Note: Above data can be adapted and may vary according to client’s requirement.